Agricultural gear refers to the mechanical components and equipment used in farming machinery to transmit power, control motion, and enhance efficiency in various agricultural operations. These gears are integral to tractors, combines, plows, and other farm implements, ensuring reliable performance under demanding conditions. High-quality agricultural gear is designed to withstand heavy loads, resist wear, and operate smoothly in diverse environments, from dusty fields to humid climates. By optimizing gear design and materials, farmers can achieve better fuel efficiency, reduced downtime, and increased productivity. Understanding the types, specifications, and maintenance of agricultural gear is crucial for maximizing the lifespan and effectiveness of farming equipment.
Our agricultural gear products are manufactured to meet industry standards, with precise specifications to ensure durability and performance. Below is a detailed table of parameters for our flagship helical gear series, designed for heavy-duty tractors.
| Parameter | Specification | Units |
|---|---|---|
| Material | Case-hardened steel (AISI 8620) | - |
| Hardness | 58-62 HRC | HRC |
| Module Range | 3 to 10 | mm |
| Pressure Angle | 20 degrees | degrees |
| Gear Ratio | 1:1 to 5:1 | ratio |
| Max Torque Capacity | Up to 2000 Nm | Newton-meters |
| Operating Temperature | -40°C to 120°C | Celsius |
| Weight (for module 5 gear) | Approx. 2.5 kg | kilograms |
| Lubrication Requirement | EP gear oil (ISO VG 150) | - |
What materials are best for agricultural gears?
Case-hardened steel, such as AISI 8620, is preferred for its balance of hardness and toughness, resisting wear and impact in harsh farming conditions. Other materials include bronze for worm gears or polymers for light-duty applications.
How often should agricultural gears be lubricated?
Lubrication intervals depend on usage; typically, every 250-500 hours of operation or as per manufacturer guidelines. Use extreme pressure (EP) gear oil to prevent corrosion and reduce friction.
Can agricultural gears be customized for specific machinery?
Yes, gears can be tailored in terms of module, teeth count, and material to fit unique equipment requirements, ensuring optimal performance and integration.
What are common signs of gear failure?
Indicators include unusual noises, vibration, overheating, and visible wear or pitting on teeth. Regular inspections help detect issues early to avoid costly repairs.
How do environmental factors affect gear performance?
Dust, moisture, and temperature extremes can accelerate wear and corrosion. Sealed gearboxes and proper maintenance mitigate these effects, prolonging gear life.
What is the typical lifespan of agricultural gears?
With proper maintenance, high-quality gears can last 5-10 years or more, depending on workload and operating conditions. Regular checks and timely replacements extend durability.
Are there eco-friendly options for agricultural gears?
Yes, gears made from recyclable materials or designed for energy efficiency contribute to sustainable farming practices, reducing environmental impact.
How do I choose the right gear ratio for my equipment?
Consider the required torque and speed; higher ratios provide more torque for heavy tasks, while lower ratios suit high-speed applications. Consult technical specifications or an engineer for guidance.
