Stamping parts, also known as pressed parts, are metal components manufactured through the stamping process, which involves forming, punching, blanking, or drawing metal sheets using dies and presses. This method is widely used in industries such as automotive, aerospace, electronics, and appliances due to its efficiency, precision, and cost-effectiveness. Our stamping parts are crafted from high-quality materials, ensuring durability and reliability in various applications.
Our stamping parts are characterized by several critical parameters that define their performance and suitability for specific uses. Below is a list of essential parameters:
For a comprehensive overview, refer to the table below summarizing our stamping parts specifications:
Parameter | Specifications | Applications |
---|---|---|
Material Options | Stainless Steel (304, 316), Aluminum (1100, 5052), Copper (C11000), Brass (C36000), Carbon Steel (Q235) | Automotive brackets, electronic enclosures, household appliances |
Thickness Range | 0.1 mm - 6.0 mm (±0.05 mm tolerance) | Thin components for electronics, thicker parts for structural uses |
Maximum Part Size | 500 mm x 300 mm (custom sizes available) | Large panels, chassis, frames |
Surface Treatments | Polishing, brushing, zinc plating, powder coating, anodizing | Corrosion resistance, aesthetic appeal, electrical insulation |
Production Capacity | 100 - 1,000,000+ units per month | Prototyping to mass production |
Lead Time | 1-2 weeks for prototypes, 3-6 weeks for bulk orders | Quick turnaround for urgent projects |
Our stamping parts offer numerous benefits, including high precision, consistency, and cost efficiency. The process allows for complex shapes and fine details, reducing the need for secondary operations. Additionally, we use advanced quality control measures, such as ISO 9001 certification, to ensure every part meets stringent standards.
What materials are commonly used for stamping parts?
Common materials include stainless steel, aluminum, copper, brass, and carbon steel, selected based on factors like strength, corrosion resistance, and application needs.
How accurate are stamping parts in terms of dimensions?
Stamping parts can achieve high precision with tolerances as tight as ±0.05 mm, making them suitable for applications requiring exact fits and reliable performance.
Can stamping parts be customized for specific applications?
Yes, we offer full customization options, including material selection, dimensions, thickness, and surface finishes, to meet unique project requirements.
What is the typical lead time for producing stamping parts?
Lead times vary: prototypes take 1-2 weeks, while bulk orders may require 3-6 weeks, depending on complexity and volume.
Are there any limitations on the size of stamping parts?
Our maximum part size is 500 mm x 300 mm, but we can accommodate larger custom sizes with advanced equipment, though it may affect cost and lead time.
How do you ensure quality in stamping parts production?
We implement rigorous quality control processes, including material inspections, in-process checks, and final audits, supported by ISO 9001 standards to guarantee consistency and reliability.
What industries commonly use stamping parts?
Stamping parts are widely used in automotive, aerospace, electronics, appliances, and construction industries for components like brackets, shields, connectors, and panels.
Can stamping parts be used in high-temperature environments?
Yes, depending on the material. For instance, stainless steel stamping parts can withstand high temperatures, making them suitable for applications like engine components or industrial machinery.
What are the cost factors for stamping parts?
Cost depends on material type, part complexity, volume, and finishing options. Higher volumes generally reduce per-unit costs due to economies of scale.
Do you provide design assistance for stamping parts?
Absolutely, our engineering team offers design support to optimize parts for manufacturability, reduce costs, and enhance performance based on your specifications.